| Products >> Orind
Products India >> Monolithic |
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| Special Quality Basic Monolithic |
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|
These are products with MgO content 50 – 94%
and suitable for high temperature application as Slide Gate Nozzle
Filling materials, LD Tap hole mix. |
| Brand |
MgO
(%) |
SiO2
(%) |
CaO
(%) |
Cr2O3
(%) |
ZrO2
(%) |
C
(%) |
| |
Min. |
Max. |
Max. |
Min. |
Min. |
Min. |
| LD TAPHOLE MIX |
94 |
1.5 |
1.0 |
1.0 |
- |
- |
| ORINIT MG-I |
94 |
0.6 |
- |
2.0 |
- |
- |
| ORIFILL SG (C) |
50 |
1.5 |
- |
- |
- |
- |
| ORIFILL SG (Z) |
- |
- |
- |
- |
60 |
- |
| ORIFILL SG (ZC) |
- |
- |
- |
- |
50 |
8 |
| ORIFILL TTF-100 |
90 |
6 |
- |
- |
- |
- |
|
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|
Special Basic Ramming Mixes
for Induction Furnace |
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|
These are products with MgO content 65 – 80% and suitable
for ‘Induction Furnace Application’. |
| Brand |
MgO
(%) |
Al2O3
(%) |
Cr2O3
(%) |
F.C.
(%) |
Sintering
Temp (°C) |
| |
Min. |
Min. |
Min. |
Min. |
Max. |
| INDUCTRAM |
70 |
- |
6 |
- |
1300 |
| MAGALRAM-I |
65 |
28 |
- |
- |
1500 |
| MAGALRAM-II |
80 |
14 |
- |
- |
1500 |
|
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|
Low Cement, High Alumina Castable |
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|
Dencast AL-94, 98 are used in AOD Hoods, Channel Induction Furnaces
for melting steel and iron, nose rings and lifters of Rotary Kiln.
Dencast AL-60 is used for replacing bricks, plastics and other castables
in iron and steel foundries. Dencast AL-45 is used for feed ends
and chain zones of cement and lime rotary kilns. Also used for heat
treatment and reheating furnace repairs and car decks in forge shops
and lining doors and jambs. |
| |
| Brand |
Al2O3
(%) |
Fe2O3
(%) |
Dry
Density (gm/cc) |
Water
reqd. (% by vol.) |
Max
Service Temp (°C) |
C.C.S.
(Kg/cm2) |
P.L.C.
(%) |
| |
|
|
|
|
|
110°C |
1000°C |
1550°C |
110°C |
1000°C |
1550°C |
| |
Min. |
Max. |
Min. |
|
|
|
|
|
|
|
|
| DENCAST-98 |
96 |
0.1 |
3.05 |
4-5 |
1800 |
350 |
350 |
400 |
nil |
0.1 |
0.2 |
| DENCAST-94 |
92.5 |
0.3 |
3 |
3-4 |
1750 |
700 |
800 |
900 |
nil |
0.1 |
0.2 |
| DENCAST-90 |
88 |
0.9 |
2.5 |
3.5-4.5 |
1700 |
800 |
900 |
1000 |
nil |
0.1 |
0.3 |
| DENCAST-80 |
82 |
1.5 |
2.8 |
5-6 |
1650 |
700 |
800 |
1000 |
nil |
0.1 |
0.6 |
| DENCAST-70A |
70 |
1.5 |
2.7 |
5.5-6.5 |
1600 |
650 |
750 |
900 |
- |
0.1 |
0.5 |
| DENCAST-70 |
70 |
0.7 |
2.75 |
4-5.5 |
1650 |
750 |
850 |
1000 |
- |
0.2 |
0.5 |
| |
|
|
|
|
|
|
|
1500°C/3hr |
|
|
1500°C/3hr |
| DENCAST-60 |
60 |
1.5 |
2.55 |
6-7 |
1550 |
600 |
700 |
900 |
nil |
0.2 |
0.5 |
| DENCAST-45 |
44 |
1.5 |
2.2 |
6-7 |
1500 |
550 |
650 |
750 |
nil |
0.2 |
1 |
| ROTOCAST-60 |
58 |
1.5 |
SiC = 39% |
5-6 |
1500 |
500 |
700 |
900 |
- |
0.2 |
- |
| ROTOCAST-40 |
38 |
1.5 |
SiC = 60% |
6-7 |
1400 |
500 |
500 |
600 |
- |
- |
- |
| |
|
|
|
|
|
|
|
(1400°C/3hr) |
|
|
|
| |
|
SiC |
F.C. |
|
Grading |
|
|
|
|
|
|
| BF TROUGH CAST-I |
72
(On loss free basis) |
14 |
4 |
4-5 |
0-8 |
300 |
400 |
450 |
nil |
- |
0.2 |
| BF TROUGH CAST-II |
68
(On loss free basis) |
20 |
3 |
4-5 |
0-8 |
300 |
350 |
500 |
nil |
- |
0.3 |
|
Grading: All low cement castables are supplied with grading
of (0-5) mm.
Min.95% passes through specified grading. |
|
| |
|
Non-Basic Ramming Masses |
| |
Al2O3
(%) |
Fe2O3
(%) |
P.C.E.
Orton Cone |
B.D.
(gm/cc) |
CCS
(Kg/cm2) |
Grading
(mm) |
Max.
Safe Appl.Temp in °C |
| |
Min. |
Max. |
Min. |
|
at
110°C |
at
1000°C |
|
|
| ALCOR-50 |
50 |
2.5 |
34 |
2.25 |
250 |
300 |
0-4 |
1600 |
| ALCOR-60 |
60 |
2.5 |
35 |
2.40 |
250 |
300 |
0-4 |
1600 |
| ALCOR-70 |
70 |
3.0 |
36 |
2.70 |
350 |
400 |
0-4 |
1700 |
| ALCOR-80 |
80 |
3.5 |
37 |
2.80 |
400 |
450 |
0-4 |
1650 |
| ALCOR-80AL |
80 |
- |
37 |
- |
- |
- |
0-5 |
1500 |
| STEMOL |
80 |
- |
38 |
- |
- |
- |
0-4 |
1700 |
| ALCOR-90 |
88 |
1.0 |
38 |
2.85 |
400 |
450 |
0-4 |
1750 |
| MULLITERAM |
70 |
0.5 |
38 |
2.40 |
250 |
300 |
0-4 |
- |
| ALCOR-85 |
85 |
3.5 |
37 |
2.80 |
350 |
- |
0-5 |
1650 |
| ALCOR-85 (SPL) |
83 |
1.5 |
37 |
2.80 |
400 |
450 |
0-4 |
1700 |
| SILICA R/MASS |
SiO2=98 Min |
0.5 |
31 |
- |
- |
- |
0-5 |
1650 |
| ZIRCON RAM-I |
ZrO2=60/62 |
- |
36/37 |
3.00 |
300 |
350/450 |
0-4 |
1600 |
| ZIRCONRAM-II |
ZrO2=62/64 |
- |
38 |
3.00 |
300 |
350/450 |
0-0.2 |
1600 |
| ZIRCON PATCH |
ZrO2=60 Min |
- |
36/37 |
- |
- |
- |
0-1 |
1600 |
| ZIRMUL PATCH |
ZrO2=18 Min |
- |
38 |
- |
- |
- |
0-1 |
1600 |
| |
Al2O3=50 Min |
|
|
|
|
|
|
|
| ORISWAN |
SiO2=97 Min |
- |
31 |
- |
- |
- |
0-4 |
1650 |
| CUPOLMIX |
SiO2=92 Min |
- |
30 |
- |
- |
- |
0-4 |
1600 |
| SILICAR RAM |
SiC = 90 Min |
- |
38 |
- |
- |
- |
0-3 |
1500 |
| ORISET-50 |
50 |
- |
34 |
- |
- |
- |
0-1.5 |
1600 |
| ORIND AL-65K |
65 |
- |
35 |
- |
- |
- |
0-4 |
1600 |
| ALCARB RAM |
65 |
C = 5% Min |
36 |
- |
- |
- |
0-4 |
1750 |
| BF TROUGH MIX |
60 |
C = 4% Min |
34 |
- |
- |
- |
0-5 |
1550 |
| ORIND AL-50 |
50 |
- |
34 |
- |
- |
- |
0-4 |
1600 |
| ORIND AL-60 |
60 |
- |
35 |
- |
- |
- |
0-4 |
1600 |
| ORIND AL-70 |
70 |
- |
35 |
- |
- |
- |
0-4 |
1650 |
| ORIND AL-80 |
80 |
- |
37 |
- |
- |
- |
0-4 |
1700 |
| KORONDRAM |
86 |
0.3 |
38 |
2.6 |
250 |
300 |
0-4 |
SiO2=10Max |
| ZLT RAM |
40 |
1.5 |
31 |
2 |
- |
- |
0-4 |
SiO2=55Max |
|
| |
| ORIND Fireclay Mortars |
| Brand |
Al2O3
(%) |
Fe2O3
(%) |
P.C.E.
(O.C) |
>Grain
Size (mm) |
Type
of Setting |
| |
Min. |
Max. |
Min. |
|
|
| FIRECLAY MORTAR |
40 |
2.5 |
32 |
0-0.5 |
Air setting |
| HIALCO BOND |
40 |
1.5 |
32 |
0-0.5 |
Air setting |
| SUPER HIALCO BOND |
44 |
2.0 |
33 |
0-0.5 |
Air setting |
| AF MORTAR |
43 |
1.8 |
35 |
0-0.5 |
Air setting |
| HH BOND |
38 |
2.0 |
31 |
0-0.5 |
Air setting |
| C-II MORTAR |
38 |
2.0 |
31 |
0-0.5 |
Air setting |
| MH BOND |
30 |
2.0 |
29 |
0-0.5 |
Air setting |
| EXPOBOND-35 |
35 |
1.5 |
30 |
0-0.5 |
Chemical |
| EXPOBOND-55 |
55 |
2.0 |
35 |
0-0.5 |
Chemical |
|
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| ORIND High Alumina Mortars |
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|
Orind High Alumina Mortars are used for laying fireclay bricks
and High Alumina bricks. Aeroset and Heatset series used for obtaining
tight joints when laying bricks. |
| Brand |
Al2O3
(%) |
Fe2O3
(%) |
P.C.E.
(O.C) |
Grain Size (mm) |
Type
of Setting |
| |
Min. |
Max. |
Min. |
|
|
| AEROSET-50 |
50 |
2.5 |
33 |
0-0.5 |
Air setting |
| AEROSET-60 |
60 |
2.5 |
35 |
0-0.5 |
Air setting |
| AEROSET-70 |
70 |
3.0 |
37 |
0-0.5 |
Air setting |
| AEROSET-80 |
80 |
3.5 |
38 |
0-0.5 |
Air setting |
| AEROSET-90 |
90 |
3.5 |
38 |
0-0.5 |
Air setting |
| ORISET-50(F) |
50 |
2.5 |
33/34 |
0-0.5 |
Air setting |
| HEATSET-40 |
40 |
2.0 |
32 |
0-0.5 |
Ceramic |
| HEATSET-50 |
50 |
2.5 |
34 |
0-0.5 |
Ceramic |
| HEATSET-60 |
60 |
2.5 |
35 |
0-0.5 |
Ceramic |
| HEATSET-70 |
70 |
2.5 |
37 |
0-0.5 |
Ceramic |
| HEATSET-80 |
80 |
3.0 |
38 |
0-0.5 |
Ceramic |
| HEATSET-90 |
90 |
0.5 |
38 |
0-0.5 |
Ceramic |
|
| Grading: Min.95% passes through specified grading above. |
| |
ORIND Special Mortars
|
| |
| Brand |
Al2O3
(%) |
Fe2O3
(%) |
P.C.E.
(O.C) |
Grain
Size (mm) |
Type
of Setting |
| |
Min. |
Max. |
Min. |
|
|
| SILLIMANITE MORTAR |
55 |
1 |
33/34 |
0-0.5 |
Chemical |
| MULLITE MORTAR |
66 |
1 |
37 |
0-0.5 |
Chemical |
| MASTIC |
97 |
0.1 |
38 |
0-0.5 |
Chemical |
| KXD MORTAR |
98 |
1 |
38 |
0-0.5 |
Chemical |
| ALUMAX MORTAR |
55 |
2.2 |
34 |
0-1 |
Chemical |
| ZIRMUL MORTAR |
55 |
15 |
37 |
0-0.5 |
Chemical |
| ZIRCON MORTAR |
5 |
ZrO2 = 50% |
37 |
0-0.5 |
Chemical |
| SILICA MORTAR |
4.5 |
SiO2 = 90% |
29 |
0-0.5 |
Chemical |
| MAGNESITE MORTAR |
MgO=85-90 |
SiO2=6.5% |
38 |
0-0.5 |
Chemical |
|
| |
Insulating Castable
|
| Brand |
Al2O3
(%) |
Fe2O3
(%) |
P.C.E.
(O.C) |
B.D.
at 110°C (gm/cc) |
C.C.S
at 110°C (Kg/cm2) |
Grading
(mm) |
Max.Safe
Appl.Temp in °C |
| |
Min. |
Max. |
Min. |
Min. |
Min. |
|
|
| CASTINSUL-1800 |
93 |
0.2 |
40 |
1.50 |
70 |
0-4 |
1800 |
| CASTINSUL-1700 |
85 |
- |
37 |
1.80 |
120 |
0-4 |
1700 |
| CASTINSUL-1600 |
70 |
- |
33 |
1.60 |
80 |
0-4 |
1600 |
| CASTINSUL-1500 |
60 |
- |
32 |
1.50 |
60 |
0-4 |
1500 |
| CASTINSUL-1350 |
35-40 |
3-4 |
18 |
1.30 |
30 |
0-4 |
1350 |
| CASTINSUL-1300 |
45-50 |
0.7 |
- |
1.00 |
15 |
0-4 |
1300 |
| CASTINSUL-1100 |
36 |
4.0 |
- |
0.90 |
14 |
0-4 |
1100 |
| CASTINSUL-1100-A |
32 |
4.0 |
- |
1.45 |
80 |
0-4 |
1100 |
| CASTINSUL-1300-A |
35 |
- |
- |
1.35 |
50 |
0-4 |
1300 |
| CASTINSUL-1350-A |
42 |
2.0 |
18 |
1.60 |
120 |
0-4 |
1350 |
| CASTINSUL-1350-B |
42 |
2.0 |
- |
1.45 |
120 |
0-4 |
1350 |
| CASTINSUL-1100-B |
45 |
3.5 |
- |
0.85 |
40 |
0-4 |
1100 |
| CASTINSUL-1700-A |
88 |
0.2 |
- |
1.25 |
125 |
0-4 |
1700 |
| CASTINSUL-1000 |
32 |
- |
- |
0.80 |
12 |
0-4 |
950 |
|
|
Grading: Min.95% passes through specified grading above. |
| |
