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Insulating & Composite Products
 
Super Hot Face Insulating Products

These are products with Alumina content ranging from 68 to 96% and suitable for high temperature applications. Mainly recommended for various reactors, regenerators, reformers, high temperature kilns and similar applications in various industries. Exhibit high refractoriness, high cold crushing strength and low thermal conductivity.

Brand Al2O3 (%) Fe2O3 (%) PCE (O.C) B.D. (gm/cc) A.P.
 (%)
CCS (Kg/cm2) PLC (%) K/Kcal/
m/hr/°C
Safe Appl. Temp (°C)
ORINSUL-1850

95-96

0.3

40

1.4

60-65

70

±1.0 at1700°C/2hr.

0.90

1850

ORINSUL SPECIAL

85-90

0.8

38

2.2

35-40

200-250

±1.0 at1600°C/2hr

1.00

1700

HITEMLITE-I

68-72

0.8

36

1.4-1.6

40-45

120

±0.5 at1600°C/2hr

0.85

1700

 

Hot Face Insulating Products

 

Products available with Alumina content ranging from 36 to 58% and suitable for application temperatures upto 1500°C. Major application areas are tunnel kilns, regenerators, boilers, annealing and heat treatment furnaces etc. Exhibit low thermal conductivity.

Brand Al2O3 (%) PCE (O.C) B.D. (gm/cc) A.P.
(%)
CCS (Kg/cm2) PLC (%) K/Kcal/
m/hr/°C
Safe Appl. Temp (°C)
HITEMLITE-II 55-58 34 1.25 50 80 ±1.5 at 1500°C/2 hrs. 0.80 1500
HITEMLITE-III 40-45 32 1.00 50-55 40-50 ±1.5 at 1450°c/2 hrs. 0.78 1450
INSUL PB-12 36-38 28 0.90 55-60 20 ±1.5 at 1250°C/2 hrs. 0.75 1350
 

Cold Face Insulating Products

 

Normal quality products for cold face applications in various furnaces like soaking pits, regenerator walls, annealing furnaces, BF stoves, heat treatment furnaces etc. Special foam insulation products for back up lining of aluminium pot furnaces and similar applications upto 850°C. Exhibits very low thermal conductivity.

Brand Al2O3 (%) SiO2 (%) PCE (O.C) B.D. (gm/cc) A.P.
 (%)
CCS (Kg/cm2) K/Kcal/
m/hr/°C
Safe Appl. Temp (°C)
INSUL PA-8 30-35 - 26 0.8 60 10-15 0.70 1100
INSUL PA-10 36-38 - 27 0.9-1.0 50-55 20 0.75 1300
ORIND FOAM 10 75-80 11 0.50-0.55 70-75 10-12 0.15 850
 

Composite Products

 

Cost saving and energy saving products manufactured through a very special process technique. Serve twin purpose of withstanding the severe operational conditions through a dense and compatible wear face as well as save energy and cost through an insulating/cheaper material in the cold face. Recommended for a wide range of applications in rotary kilns, high temperature furnaces etc.

Brand Al2O3 (%) Fe2O3 (%) MgO (%) Cr2O3 (%) SiC (%) A.P. (%) B.D. (gm/cc) CCS (Kg/cm2) PCE (O.C) RUL Ta (°C) K/K Cal/ m/hr/°C
DENSUL 40                      
   Wear side 40 2.5 - - - 24 2.1 300 - 1400 1.20
   Shell side 20-35 - - - - 45-55 1.5-1.6 50-80 - - 0.45
DENSUL 70                      
   Wear side 70 3.0 - - - 24 2.6-2.7 500 - 1300 1.30
   Shell side 20-35 - - - - 45-55 1.3-1.4 35-50 - - 0.45
COMBINOR SF                      
   Wear side - - - - 85 18-20 2.4 600 36 1540 -
   Shell side 42 - - - - 22 2.2 250 33 1400 -
COMBINOR MC-A                      
   Wear side - - 65 12 - 20-22 2.9 300-400 - 1600 3.0/600°C
   Shell side 45 - 50 - - 35-40 2.0 100-150 - - 1.2/600°C
COMBINOR MA                      
   Wear side 10 - 85 - - 18-20 2.9 300-400 - 1650 2.0/600°C
   Shell side 50 - 45 - - 35-40 1.8-2.0 100-150 - - 1.1/600°C
 
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